AL RUQIU sewing department

Manufacturing workflow

Abaya Manufacturing Process

A practical path from your design brief through specification, sample review, production, finishing and dispatch preparation. AL RUQIU coordinates custom, private-label and wholesale production from Ajman, UAE.

MOQ 20 per design per color

Factory in Ajman Jurf Industrial Area 1

For brands and wholesale buyers

Tell us what you’re planning.

Share your target quantity and a few design details. Our Ajman team will follow up on WhatsApp.

MOQ: 20 pieces per design per color

Approval checkpoints document the production scope

The order record can keep the approved sample, measurements, fabric references, artwork, quantity table, labels and packaging notes together. The client and production team can use this shared reference as the order moves through the listed stages.

1

Design brief and consultation

We begin by documenting the silhouette, intended use, measurements, colours, fabrics, decoration, quantity, labels, packaging and destination. The requested scope is reviewed against the design brief and available production steps, with any required approvals identified before work begins.

Approval checkpoint

Confirm the design brief, measurement sheet, artwork, quantity breakdown and delivery requirements.

2

Fabric and specification

The selected fabric, shade, weight, trims and construction details are recorded in the working specification. Client-supplied materials or requested fabric options are reviewed against the design and embellishment requirements.

Approval checkpoint

Approve the fabric or swatch, colour reference, size range, trims and care or label information.

3

Pattern and sample approval

After the design details are agreed, patterns are prepared and, where included in the agreed scope, a pre-production sample may be developed for review. The sample, if made, gives the client and factory a shared reference for fit, placement, construction, finish and measurements before grading or bulk cutting.

Approval checkpoint

Where included in the agreed scope, approve the physical sample and record any revisions before the bulk specification is frozen.

4

Grading and cutting

After the relevant pattern and specification details are approved, the pattern can be graded for the required size range and fabric can be prepared for cutting. The agreed cutting method is applied to the prepared fabric before panels move forward.

Approval checkpoint

Check graded measurements, marker quantities, fabric shade and cut-panel identification before panels move forward.

Laser cutting equipment used for abaya pattern cutting at AL RUQIU
5

Embroidery, beadwork and handwork

Where decoration is included in the agreed scope, panels receive the specified work through the relevant production department. Thread embroidery, beadwork, stone work and handwork are planned around placement, density, colour, comfort and the approved sample or specification. Not every order uses every technique.

Approval checkpoint

Where decoration is included, review a decorated panel or strike-off for placement, colour, attachment, symmetry and underside comfort.

Bead embroidery work on abaya fabric at AL RUQIU
6

Sewing and garment construction

Cut and decorated panels are assembled according to the approved construction details. Machine selection and the sewing sequence depend on the garment specification and agreed production scope.

Approval checkpoint

Check seam construction, measurements, closures, sleeve and hem details against the approved sample or specification.

AL RUQIU sewing department for abaya garment construction
7

Agreed quality-control checks

Quality-control checkpoints can be agreed during production and after construction. Depending on the order, checks may cover measurements, decoration, stitching, loose threads, closures, pressing and overall presentation. Issues identified through the agreed checks can be recorded for correction before packing.

Approval checkpoint

Review the agreed inspection points and reconcile the finished quantity with the order.

Embroidery production equipment at the AL RUQIU abaya factory
8

Finishing, labels, packing and dispatch

Finishing and packing may include thread cleaning, pressing, agreed labels, packing labels and packaging. Carton and order details can be reconciled before dispatch or export preparation for the confirmed destination.

Approval checkpoint

Approve label and packaging details, carton quantities and dispatch documentation before release.

Industrial pressing and finishing tables at the AL RUQIU abaya factory

Abaya manufacturing process FAQ

When does bulk production start?

The start of bulk production is based on review and approval of the design brief, specification, graded measurements and pre-production sample where included in the agreed scope. Any later change should be discussed with the production team because it may affect materials, quantities or timing.

Can AL RUQIU develop a sample from my own design?

Client-supplied designs can be reviewed for pattern, fabric and embellishment requirements. Where included in the agreed scope, a sample may be developed for approval before bulk production, subject to the design's feasibility and agreed materials.

What is the MOQ for an abaya order?

AL RUQIU's wholesale MOQ is 20 pieces per design per color. The final order plan should also include the size breakdown, colour references, decoration, labels and packaging.

Are photographs available for every process stage?

No. The photographs on this page show selected real production-department assets, such as cutting, embroidery, sewing and finishing. They are not a claim that every individual stage or every order is photographed.

Ready to discuss your abaya brief?

Share your design, quantity, materials, branding and destination. The AL RUQIU team can confirm the next practical step.